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Sockington
Jul 26, 2003
Had the Mrs. sign for it after I went to work.


Pffft.. I just walked this bad boy in and set him on the bench.


Sooooo pretty. First time getting something back from a machine shop (other than flywheels which don't count)


After this, I threw a heavy garbage bag over to cover it up some more. A few small rub marks from shipping went through the bag.


I noticed a strange mark on the nose of the water pump that was installed about 40,000km ago.


Turns out, something wasn't aligned quite right and that's part of melted timing belt cover on the water pump pulley.


Cleaned out the intake the best I could of built up oil. Got that last little spec after the photo (saw it on the camera and went hard at it again).


Taped and ready for paint with my :whatup: plywood theme behind it.

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Sockington
Jul 26, 2003
$325+shipping to get the heads done by Outfront Motorsports.

email posted:

If you send me yours and they are rebuild able the cost will be $325 plus shipping. This will be for valve job, cleaning, and resurface along with valve seals and cam seals. These will be ready to bolt on.

So that's next. :v:

frozenphil
Mar 13, 2003

YOU CANNOT MAKE A MISTAKE SO BIG THAT 80 GRIT CAN'T FIX IT!
:smug:
I don't know what people usually charge to do similar work on imports, but to me that's a pretty bangin price.

8ender
Sep 24, 2003

clown is watching you sleep
Tear apart the bottom end next. I wanna see the destruction.

Thats strange about the water pump. Its just a white box NAPA unit. Maybe the pulley is a little too large?

IsaacNewton
Jun 18, 2005

Or you used too much silicone to fasten it in place. :v:

Sockington
Jul 26, 2003
So I went to drain the oil today and start tearing down the motor for 8ender...


but draining the oil is going to take all afternoon. Every now and then you can see a semi-clean drop come from the top right of the screen where the oil filter is weeping (oil and tears).

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
Oh holy hell. That poor motor. This thread is making me check my oil and coolant every fillup.

Applebees Appetizer
Jan 23, 2006

Sockington posted:

So I went to drain the oil today and start tearing down the motor for 8ender...

How does that even happen? And how the hell did 8ender not know the motor was full of sludge? I've never seen anything like that, you think it would be maddening but it's actually kind of impressive.

frozenphil
Mar 13, 2003

YOU CANNOT MAKE A MISTAKE SO BIG THAT 80 GRIT CAN'T FIX IT!
:smug:
8ender, next time you do an oil change use oil, not pudding. That's the frozenphil tip of the day.

valinhorn
Jun 25, 2006
I am no one to be Trifled with!!!!
Pudding tastes a lot better than oil though

ozziegt
Jul 8, 2005

cool under pressure
So a little confused...if 8ender says he changed the oil every 5k miles, how come it looks like this? Is it possible for that to happen after less than 5k miles?

Applebees Appetizer
Jan 23, 2006





Mmmmmm! Put this in your crankcase mothafucka!

Slung Blade
Jul 11, 2002

IN STEEL WE TRUST

Coal slurry is a type of oil.

Sockington
Jul 26, 2003
No idea how it happened but I'm sure this has something to do with the recently noise rod bearings. Gear oil would have run out thinner.

Finished painting the valve covers and intake manifold.

c355n4
Jan 3, 2007

Sockington posted:

but draining the oil is going to take all afternoon. Every now and then you can see a semi-clean drop come from the top right of the screen where the oil filter is weeping (oil and tears).

I... what... :psyduck:

Its like the engine is pooping. I'm very interested too see what that engine looks like inside. You're going to be splitting the old block I assume?

Dagen H
Mar 19, 2009

Hogertrafikomlaggningen

ozziegt posted:

So a little confused...if 8ender says he changed the oil every 5k miles, how come it looks like this? Is it possible for that to happen after less than 5k miles?

5k kilometers. :canada:
Which, if my math is correct, is roughly 76k miles.

Ericadia
Oct 31, 2007

Not A Unicorn

Bucephalus posted:

5k kilometers. :canada:
Which, if my math is correct, is roughly 76k miles.

Would be about 3k miles actually.

Dagen H
Mar 19, 2009

Hogertrafikomlaggningen
Killjoy.

Panty Saluter
Jan 17, 2004

Making learning fun!
I know it's been posted already, but you should never sell your car to an industrious goon like Sock if you don't want your terrible car abuse secrets aired. :psyduck:

Sockington
Jul 26, 2003

deviant. posted:

I know it's been posted already, but you should never sell your car to an industrious goon like Sock if you don't want your terrible car abuse secrets aired. :psyduck:

I wasn't even going to post anything about the oil coming out.


It just took so loving long, I had plenty of time to turn around, pickup my camera, turn on the cheesy video mode, and sit and watch it puke out.


I don't even care about how lovely the old block is - I knew it was probably hosed going into this.

This isn't an 8ender bashing thread. :colbert: I just told him that I'd get to the bottom of his issue during the duration of the project.
It's not like everything was ziptied together with wire holding the hood down. I just thought it was funny he took the time to silicone the broken bolt into the timing cover even though it would do nothing. Other than that, nothing else seems really out of place.

It's hilarious how awful the engine condition is but I'm not trying to poo poo on his parade.

Shpidah!
Mar 13, 2002

Wordsmythe
It... was like a clown car full of slugs.

8ender
Sep 24, 2003

clown is watching you sleep
Haha, holy poo poo that oil. I'm sorry Sock but I can't stop giggling at that video. :v:

The oil never looked like that when I was changing it in the past. Do you think its been taking on coolant while sitting? Maybe those last few thousand kilometers were creating some sort of super sludge in the engine for god knows what reason? I just don't know how that could have happened in the ~2000kms between the last oil change I did and your video

:psyduck:

For the record I changed the oil on that bastard engine meticulously, avoided Fram filters, and checked my fluids bi-weekly. :colbert:

Now if you guys want to see something I'm not proud of ask Sock to show you the awesome job I did on the driver side ball joint housing after I sheared the pinch bolt off. Sorry Sock, forgot to tell you about that one :(


Edit: Send the slop into Blackstone for analysis and see how long it takes to get a panicked phone call

8ender fucked around with this message at 07:14 on Jun 26, 2010

Kia Soul Enthusias
May 9, 2004

zoom-zoom
Toilet Rascal
I actually would be really curious to see what an oil analysis would say.
Maybe that sludge all got worked loose when the motor was removed from the car.

Skyssx
Feb 2, 2001

by T. Fine

CharlesM posted:

I actually would be really curious to see what an oil analysis would say.
Maybe that sludge all got worked loose when the motor was removed from the car.

I sorta doubt it. That stuff should be sticky like tar at this point, lubricated only by the fresher oil still in the engine.

Applebees Appetizer
Jan 23, 2006

8ender posted:

Edit: Send the slop into Blackstone for analysis and see how long it takes to get a panicked phone call

:phoneb: No, nothing's wrong the car runs perfect why? You mean oil isn't supposed to be like that? I don't believe you.

Comrade Blyatlov
Aug 4, 2007


should have picked four fingers





Christ, I've never seen anything like that before. I know it's cheaper than regular oil but you shouldn't really use HFO instead of lube oil.

H110Hawk
Dec 28, 2006

deviant. posted:

I know it's been posted already, but you should never sell your car to an industrious goon like Sock if you don't want your terrible car abuse secrets aired. :psyduck:

I have a strange desire to have this done to my previous vehicle. Sockington, want to buy a Jetta4 2.0l? You have to promise to show all of its terrible secrets. :v:

Sponge!
Dec 22, 2004

SPORK!

CharlesM posted:

I actually would be really curious to see what an oil analysis would say.
Maybe that sludge all got worked loose when the motor was removed from the car.

Seconding this, send a sample to blackstone, I'll pitch in $2 towards the cost.


Edit: That video was like automotive scatporn. Where's the old metis smiley when you need it?

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug

H110Hawk posted:

I have a strange desire to have this done to my previous vehicle. Sockington, want to buy a Jetta4 2.0l? You have to promise to show all of its terrible secrets. :v:
I have a strange desire to send my current car to Sock with a huge cheque to tell him to just find problems with it so I can sleep better at night.

Maybe he could set up a pre-purchase inspection business.

Sockington
Jul 26, 2003

Seat Safety Switch posted:

I have a strange desire to send my current car to Sock with a huge cheque to tell him to just find problems with it so I can sleep better at night.

Haha, this would be an awesome way to waste the rest of my life.

The oil is finally done making GBS threads out.


Oil filter mount has a nice sludge coating inside


Oil pan off.




:3: :Oil pump? This is the rod bearings. Would you mind sending us some oil if you get a chance?
:cry: :I'm givin' er all she's got captain


Pan is nice and gross too.


Block.


Nasty poo poo.


Less nasty poo poo. Still needs a parts wash.


Getting ready to split the heads off








I also noticed some gross coolant/oil mix. Below the water pump. It looks like the clear silicone that was used to seal the water pump leaked a bit and was mixing with some oil goop around the oil pan.


jammyozzy
Dec 7, 2006

Is that a challenge?
Haha what the christ, it looks like somebody filled it with loving wheel bearing grease.

Bulk Vanderhuge
May 2, 2009

womp womp womp womp

jammyozzy posted:

Haha what the christ, it looks like somebody filled it with loving wheel bearing grease.

This, except I was going to say molasses. Hahaha, good god!

Goober Peas
Jun 30, 2007

Check out my 'Vette, bro


Looks like one of those chocolate fountains

Sockington
Jul 26, 2003
I can't wait until I have to follow engine break-in procedures on a car that will be clearing 200,000km during the break-in. :allears: Saving a car from being parted out is like AI feel-good work.

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
How many owners has this car had before 8ender? I'm kind of surprised this EJ sludged so badly especially considering what he says about the previous oil changes.

Could it have sprung an internal coolant leak from the head gasket problems early on in its life and just wasn't obvious about it for 200k km? How did it get transported from 8ender to you?

It's like an engine postmortem. What stories could you tell, little Subaru? :allears: I bet Blackstone's UOA report is just "AAAAAAAAAAAAA."

8ender
Sep 24, 2003

clown is watching you sleep
According to the MOT it had one previous owner. I personally think it was somehow slowly leaking coolant into the engine while sitting. That might explain why the rod knocka knocka was always bad on the first startup of the day but usually fine after that. It would also explain the super sludge that developed while it was sitting in Sock's driveway.

Honestly I never expected it to look that bad inside. I was driving the car daily right up until two weeks before I sold it to Sock. The only reason I stopped driving it was that I was starting to get the death rattle after lifting my foot off the pedal quickly at around 100km/h and I knew if I kept driving it I was asking for a rod through the block. That and the sparkly fairy dust in the last oil change.

Sockington
Jul 26, 2003
Sent the oil pickup tube and the bottom-end plate through the parts washer. I still have my doubts about the 100% internal cleanliness of the pickup tube since I could only run the varsol through it and not really scrub. Probably order a new one to be safe.

ozziegt
Jul 8, 2005

cool under pressure
Why not just run a coat hanger / pipe cleaner through it and see if anything comes out? A lot cheaper than ordering a new one.

Sockington
Jul 26, 2003

ozziegt posted:

Why not just run a coat hanger / pipe cleaner through it and see if anything comes out? A lot cheaper than ordering a new one.

I can't clean behind the screen where there is a bit of sludge left - the oil pickup tube would just point the pipe cleaners at the screen rather than behind it.

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Panty Saluter
Jan 17, 2004

Making learning fun!
What about a pressure washer? Wouldn't that get into the nooks?

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