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B4Ctom1
Oct 05, 2003

JDAM HAPPENS


You might have missed my post on my friend Aaron's turbo nova, or be interested in an update:

B4Ctom1 posted:

Aaron has been building fast cars on his own since he was a teenager. Mostly he likes to shoot for the stars and do it on a budget. He seems to remember everything he reads and loves to race. One thing about Aaron is, he doesn't like to build anything he can't drive around. He has always driven his Nova around and has no intentions of changing that now.

He has a 1970 Nova which he ran a series of engines in, which a 454 Big Block Chevy running consistent 10.30 1/4 miles was the first engine of real note. He ran this engine for 5 years before it barfed a valve.




here are pictures of the very pedestrian looking 454 when he was first installing it
http://www.titusracing.com/images/aaron/aaron_454_1.jpg
http://www.titusracing.com/images/aaron/aaron_454_2.jpg

At this point he was already doing work at the shop and the shop owner Matt told him he should put Matt's nice solid 388 nitrous small block into the Nova since Matt's Chevelle project car was stalled because of work volume. Aaron ran his nova to a 9.40 that first trip to the track.


Im sorry I don't have pics of that motor in the nova to put here but I might come up with some later. Here is a video of it running on a second outing to the track at Kearney, Nebraska.
http://www.youtube.com/watch?v=-VP_EUNnZuA

Last year the shop owner Matt completed his Chevelle enough to want to get his 388 motor back. He decided to knock the compression down with an entire rebuild of the engine. Then he topped it off with a Procharger F-2 in place of the nitrous and installed it into his Black Chevelle. Now with Bigstuff3 EFI (since we are a Bigstuff3 dealer) and no more nitrous, Matt grossly overestimated the injector size required for his car. The solution? We reprogrammed the EFI to run E85 instead of gasoline. On E85 on our Land-Sea dyno the car made 983hp to the rear wheels.


pic before he put it into his Chevelle
http://www.titusracing.com/images/shoprides/matteng1.JPG

Shortly after that Aaron abandoned his idea for a newer nastier big block and decided that he wanted to move on to two of his biggest curiosities, turbos and LS series small blocks. There are many people running them across the US but no radical ones in our region.

The engine will be based on the tried and proven 5.3 liter LS series iron block from a truck. His decisions are based on the weight breaks he will be allowed in the top street classes in our area and PSCA for running such a small displacement. First he mounted and mocked up the engine. It is held in place with custom welded motor mounts and a 3/16 inch mid plate which will go between the engine and transmission.


another pic
http://www.titusracing.com/images/aaron/enginemock1.JPG

Then since we are Turbonetics dealers he bought an... um... PT-91... Aaron slept with that thing for a few days after it arrived I think.




He mounted the turbo to the car to reduce the weight on the hot parts from such a huge turbo.


This allowed him to figure out what kind of radiator he will be running. Looks like the grill might actually protect it from being able to suck in larger birds and low flying aircraft.
http://www.titusracing.com/images/aaron/enginemock3.JPG

Here is an interesting part, the down pipe. That small larger segment in the pipe is actually a muffler!


then he made a drivers side header


and a passenger side header


then building the crossover pipe


now the crossover is completed


he will take it all apart when all sensor bungs for 02 and whatever else are attached, and send it to be coated inside and out with some really wicked (but not so pretty) new coatings.

If you want to see more on this car or Aaron you can look here:
http://www.titusracing.com/aaron.htm

B4Ctom1 posted:

two new pics of wastegate work:





B4Ctom1 posted:

I figure he might run the procharger BOV's. The 7 second pro-5.0 car he just finished for a customer (cage and chassis by Skinny Kid Racing) used two procharger BOV's.
http://www.youtube.com/watch?v=t5gdNgzkc38 but he tells me he is going to just use one large wastegate as a BOV.

He has a kickass water to air intercooler box which is being piped into the passenger compartment. I have asked him for pictures of it, before it is even installed, but I have not gotten them yet. I might have to take some pictures myself.

Here is the pretty much finished wastegate piping:




B4Ctom1 posted:

Here is a letter he sent me as to what he would like people to specifically know about this car and project.
From the horse's mouth:

Aaron posted:

FWIW, I've been told I DO NOT need a BOV on my car, by both Alex and Brian (no longer there) from PTE. I will be running a Tial 44 WG on the cold side, along with the 60 on the hot side. The 44 will of course act like a BOV when I lift to reduce the chance of compressor stall and damage to the turbo or TB.

My intercooler is a PT3000 from PTE. Matt should be sending you a pic or two soon. (see above) Once I'm finished with the heavy fabbing in the engine bay, I'll start on the cage updates and AWIC (air-to-water intercooler) install. I'm waiting on a few parts right now. Stay tuned.

My engine combo has changed slightly since we last talked too. I've had some extra time to save money so I upgraded a few things. Here's a list as of right now.

- Iron 5300 block, bored to 99mm (stock is 96), half-filled with concrete, Eagle 3.622 crank, Eagle 6.125 rods, Probe reverse-dome pistons, Total Seal AP convential top rings
- All Pro 64 cc CNC chamber LS heads, Ferrea Super Alloy 1.6 ex valves, Ferrea 6000 Series 2.02 intakes, K-Motion springs 180# seat, Manley Ti retainers
- Cammotion custom turbo cam 246/240 @ 0.050, 0.390/0.380 lobe lift, 115 LDA, Caddy CTS-V lifters from GMPP (CTS-V "R" new real high RPM hydralic rollers), Comp Stainless 1.75 rockers, Cloyes chain, Melling oil pump

Here's a list of the rest of my combo as of now

- Custom PTE 90.9mm turbo, 1.00 ex AR, F-trim ex wheel, built to USP specs for Ultimate Street
- PTE 3000 HP AWIC, Rule centrifugal water transfer pump 3800 GPH
- Wilson 105mm TB, Wilson 90 degree elbow, Edelbrock Victor EFI manifold 4150 base
- BigStuff 3 Gen 3 EFI, DAI, LS1, SWBO2
- I also have another PTE 101mm turbo for playing around/testing

Things I still need to work out/acquire

- Injectors. I plan to run the same Ford 160's that the Pro car has (http://www.titusracing.com/markpro.htm and http://www.youtube.com/watch?v=t5gdNgzkc38). Although, I'm leaning heavy toward the use of E85, so I may run two sets. I'll have to see how much money I have when the time comes. I've also heard there are some 212 #/hr units in development and/or use. I'm looking into it
- Fuel pump. It's gonna be mechanical. Either a Watermann Sprint pump or a Magnafuel. Something in the neighborhood of 5 GPM if I run gas, 8-10 GPM if I run E85. I'm looking at the cable drives from Watermann, because I don't want a front-mounted cell for obvious reasons. But I also don't want the hassles of a cable. I've heard that people have successfully run a belt driven pump on the engine and a rear mounted cell with no issues once the system is primed. I may do that and install a priming pump to fire up the motor
- Converter. I'm switching to a 'Glide after years of running the 3 speeds. I'm not sure how I feel about that yet. I like the simplicity and small package of the Glide but I also like the idea of a 3 speed not being as finicky when it comes to converter selection. I'm afraid I may just have to bite the bullet and spend $2000-3000 on a good converter. We'll see...


Here are those heads



and that intercooler


better pic of them here:
http://www.precisionturbo.net/intercoolers-display.php?company_id=101795&category_id=3052

B4Ctom1 posted:

He started some work on the IC piping.




B4Ctom1 posted:

perspective from above


throttle connected to stock lever with a bell crank


some radiator work



since search is down and I no longer have archives anyways, I quoted from my similar post on another forum...

Anyways 6 months has gone by and its FINALLY running, oh I forgot, he took a little time off to completely do the paint and body work! He is nuts!

http://www.youtube.com/watch?v=Z_R7N8KX-08

more to come!

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DELETED
Nov 14, 2004
Disgruntled

Hey, that's a Laramie county plate!

That thing looks like pure loving evil

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


yes and yes

Animedork2075
Aug 31, 2005

Burning Tires with Burning Spirit!


This car is amazing. I was wondering recently if it got finished. I will watch the video of it when I get home. I was wondering why the firewall looks so messed up in the photo where you showed the intake tube that was welded into it (sixth photo from the bottom). It seems to have a ton of ripples in it. Also, can you take a few photos of the engine bay in running condition? Really want to see what kind of pass times this does.

Tell him that some dude on the internet really loves his car

Rear Admiral BOOYA
Oct 27, 2004

vooooodooo runnin' from mah magic

I like how the first indication that something is horribly, wonderfully wrong with this car is the enormous goddamn out-jet on the right front fender.

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Animedork2075 posted:

This car is amazing. I was wondering recently if it got finished. I will watch the video of it when I get home. I was wondering why the firewall looks so messed up in the photo where you showed the intake tube that was welded into it (sixth photo from the bottom). It seems to have a ton of ripples in it. Also, can you take a few photos of the engine bay in running condition? Really want to see what kind of pass times this does.

Tell him that some dude on the internet really loves his car

I asked him already. I would go take some pics myself, but I am going to work today leaving town.

A5H
Sep 13, 2006

Chill, whale, chill


Oh man I really want to hear what it sounds like when that turbo spools.
What an awesome thing

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


A5H posted:

Oh man I really want to hear what it sounds like when that turbo spools.
What an awesome thing

Should sound like this:
http://www.youtube.com/watch?v=gQiyH-kKgRo

Jownage
Dec 14, 2005



Just out of curiosity, what kind of mileage does he get with E85? Is it any more efficient than a gas motor that makes similar power?

Edit:

B4Ctom1 posted:

Should sound like this:
http://www.youtube.com/watch?v=gQiyH-kKgRo
Thank you for this, it made my day, as well as the 20 other videos that popped up that included either big rear end single turbos or twin turbos.

Jownage fucked around with this message at Jul 16, 2008 around 20:20

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Jownage posted:

Just out of curiosity, what kind of mileage does he get with E85? Is it any more efficient than a gas motor that makes similar power?

No, anything that runs on E85 uses about 1/3 more by volume (gallons of fuel) to perform the same work. The difference is that in addition to having a higher octane, alcohol is an oxygen bearing fuel with much more oxygen to add to the combustion process, which increases power.

Cars that make upwards of 1000hp even with EFI are not really considering fuel economy other than that E85 costs WAY less than race gas per gallon.

Canna Happy
Jul 11, 2004
The engine, code A855, has a cast iron closed deck block and split crankcase. It uses an 8.1:1 compression ratio with Mahle cast eutectic aluminum alloy pistons, forged connecting rods with cracked caps and threaded-in 9 mm rod bolts, and a cast high

Ahh, fast cars in the cowboy state. So rare
What do they charge for pulls on the dyno?

Also DELETED, are you still living in Casper? hit me up on aim.

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Canna Happy posted:

Ahh, fast cars in the cowboy state. So rare
What do they charge for pulls on the dyno?

Also DELETED, are you still living in Casper? hit me up on aim.

Cheyenne, and the dyno is gone

Lowclock
Oct 26, 2005
Tish and piffle, I cannot conceive how that car with the performance of a car twice its price hasn't even got a teak glovebox or swan skin seatbelts. Inferior rubbish from the colonies, m

So which turbo ended up on the car? The 90.9, the 101, or the 106?

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Lowclock posted:

So which turbo ended up on the car? The 90.9, the 101, or the 106?

I believe it is a 106mm, but "I think" he has another smaller turbo for limited competition that fits in its place.

Noeland
Feb 28, 2006
I have no idea whats going on.


With how short that rubber coupling is for the I/C discharge, couldn't there be some concern with vibration transferring from the engine and damaging the welds where the piping penetrates the bulkhead?

Lowclock
Oct 26, 2005
Tish and piffle, I cannot conceive how that car with the performance of a car twice its price hasn't even got a teak glovebox or swan skin seatbelts. Inferior rubbish from the colonies, m

B4Ctom1 posted:

I believe it is a 106mm, but "I think" he has another smaller turbo for limited competition that fits in its place.

Ah ok. Just wondering.

What IS the biggest turbo that has/can be used on an automotive ICE? Not counting semis and dump trucks and that kind of poo poo.

I think it would be hilarious to open up the cold side and stick some celery or some poo poo in it while spooled just to see vaporized vegetable matter sprayed a few hundred mph.

Lowclock fucked around with this message at Jul 16, 2008 around 22:37

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Noeland posted:

With how short that rubber coupling is for the I/C discharge, couldn't there be some concern with vibration transferring from the engine and damaging the welds where the piping penetrates the bulkhead?

I told him this but he would not listen.

CountOfNowhere
Feb 26, 2004
.....there's 20 of them!

Beautiful car

I'd just like to clarify that a waste gate won't replace a compressor bypass valve, like he thinks (that's at least that's how I read it). When the air hits the closed throttle plate, it will stall the compressor, no matter what is happening on the exhaust side.

Ridiculously huge turbo, goddamn. Does he have any more information about BigStuff3 fuel injection? I'm *very* interested in that.

stikfiga
Apr 24, 2003
the OG HC

CountOfNowhere posted:

Beautiful car

I'd just like to clarify that a waste gate won't replace a compressor bypass valve, like he thinks (that's at least that's how I read it). When the air hits the closed throttle plate, it will stall the compressor, no matter what is happening on the exhaust side.

Ridiculously huge turbo, goddamn. Does he have any more information about BigStuff3 fuel injection? I'm *very* interested in that.

It looks like he has a tial 44 waste gate on the cold side piping right before the throttle body. He said that will act as a bov somehow when he lifts the throttle. I dont know why you just wouldnt use a tial bov in the same location.

Does he plan on running this car in the USP heads up classes at Bandimere?

CountOfNowhere
Feb 26, 2004
.....there's 20 of them!

stikfiga posted:

It looks like he has a tial 44 waste gate on the cold side piping right before the throttle body. He said that will act as a bov somehow when he lifts the throttle. I dont know why you just wouldnt use a tial bov in the same location.

Does he plan on running this car in the USP heads up classes at Bandimere?

oh I see, that makes sense... sort of, I wonder how he got it to work

solauran
Feb 23, 2006
yes that's very hot and i'll deal with it in the morning

CountOfNowhere posted:

oh I see, that makes sense... sort of, I wonder how he got it to work

On the picture of the throttle linkage, it looks like there is an additional arm on the other side of the bellcrank, connected to the wastegate. I assume that when the throttle is fully open, the arm pulls the wastegate shut; and when he gets off the throttle the wastegate is pushed open, releasing the pressure between the compressor and the throttle.

Essentially it is acting as a blow-off valve, just mechanically operated rather than using intake manifold vacuum to pull open the diaphragm.

Car looks ridiculous in the best kind of way.

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


CountOfNowhere posted:

oh I see, that makes sense... sort of, I wonder how he got it to work

The "waste gate as a BOV" thing isn't his invention, its been done for years by others already with combos of similar levels. Call Precision Turbo and talk to them a bit about a setup like this and they will tell you it is fairly common, and they sell both the TIAL wastegates and BOVs.

Also, the wastegate turned BOV is not mechanically operated, the bell crank you see goes to the factory stock gas pedal lever.

Pedal lever seen here disconnected:


Pedal lever and bell crank assembled:




I will requote from the post above:

Aaron posted:

"FWIW, I've been told I DO NOT need a BOV on my car, by both Alex and Brian (no longer there) from PTE. I will be running a Tial 44 WG on the cold side, along with the 60 on the hot side. The 44 will of course act like a BOV when I lift to reduce the chance of compressor stall and damage to the turbo or TB."

If you look at the beginning of the video you can see the white teflon line coming up to the 44 next to the TB.

B4Ctom1 fucked around with this message at Jul 17, 2008 around 10:05

BabyJesus
Nov 13, 2002


That engine seems to rev conspicuously fast. Doesn't sound exactly like I thought it would when he revs it.

That will be an absolute blast to drive I bet

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


BabyJesus posted:

That engine seems to rev conspicuously fast. Doesn't sound exactly like I thought it would when he revs it.

That will be an absolute blast to drive I bet

I can't wait to see him dyno it.

BabyJesus
Nov 13, 2002


That turbo is going to spin to the loving moon.

sharkytm
Oct 09, 2003

Gimme Gimme Swedish Fish...

BabyJesus posted:

That turbo car is going to spin fly to the loving moon.

Muuuuuch better.

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


This car is very light. He put the steel doors, fenders, and glass back in it (yes he drove it like that) and he still might have to add ballast to be legal in some classes.

Aeka 2.0
Nov 16, 2000

Have you seen my apex seals? I seem to have lost them.


so what advantage does a wg on the cold side have? where is it pulling vacuum?

meatpimp
May 15, 2004


With no post-turbo exhaust to speak of, that thing is going to sound like it's raping the world when spooled.

Method Loser
Oct 10, 2001

Sane, nonviolent poster.

meatpimp posted:

With no post-turbo exhaust to speak of, that thing is going to sound like it's raping the world when spooled.

Wait, now, did I miss something (probably) or is he still planning on daily driving this thing? really?

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


Method Loser posted:

Wait, now, did I miss something (probably) or is he still planning on daily driving this thing? really?

Sure, here they are cruising with some friends, the car in this post is burgundy one following the black one at 00:45 :
http://www.youtube.com/watch?v=EnGarNTG-Kk

Here is it running 9.55
http://www.youtube.com/watch?v=-VP_EUNnZuA

The black car leading him at 00:45 in that first video is the one in this picture below from my quote above:

B4Ctom1 posted:

Last year the shop owner Matt completed his Chevelle enough to want to get his 388 motor back. He decided to knock the compression down with an entire rebuild of the engine. Then he topped it off with a Procharger F-2 in place of the nitrous and installed it into his Black Chevelle. Now with Bigstuff3 EFI (since we are a Bigstuff3 dealer) and no more nitrous, Matt grossly overestimated the injector size required for his car. The solution? We reprogrammed the EFI to run E85 instead of gasoline. On E85 on our Land-Sea dyno the car made 983hp to the rear wheels.


pic before he put it into his Chevelle

B4Ctom1 fucked around with this message at Jul 18, 2008 around 00:51

solauran
Feb 23, 2006
yes that's very hot and i'll deal with it in the morning

B4Ctom1 posted:


Also, the wastegate turned BOV is not mechanically operated, the bell crank you see goes to the factory stock gas pedal lever.

If you look at the beginning of the video you can see the white teflon line coming up to the 44 next to the TB.

My mistake, thanks for the info.

Downs Patrol
Dec 16, 2004

my reputation is built upon a solid foundation of bananas

solauran posted:

My mistake, thanks for the info.

The wg on the boost side is to bypass air so they can keep the turbo impeller speed up while launching.

This thing still run a stupid fast number with the 106mm, the 106mm aint no baby on these cars. Proven to 7.50s in fbodys.

poopcutter
Oct 04, 2003

by Ozma


I saw on one of those linked pages that this thing has a 10-bolt.

The 10-bolt on my Z28 is weak and getting replaced in the next month. Is he just lucky or how does his rear end handle this much power? Am I missing something?

ehnus
Apr 16, 2003

Fastest basement ever.

I'd wager that if it's a 10-bolt, it's an 8.5" 10-bolt which was used in bigger cars like the Caprice and Grand National instead of the 7.5" 10-bolt used in the Camaro and S-10

You Am I
May 20, 2001

Natural Complementarity in Due Season

BabyJesus posted:

That turbo is going to spin to the loving moon.
Slams that car in reverse and he'll be going back in time.

That is one loving massive turbo.

B4Ctom1
Oct 05, 2003

JDAM HAPPENS


ehnus posted:

I'd wager that if it's a 10-bolt, it's an 8.5" 10-bolt which was used in bigger cars like the Caprice and Grand National instead of the 7.5" 10-bolt used in the Camaro and S-10

correct

BabyJesus
Nov 13, 2002


What kind of impeller speeds does that turbo spin at?

synthetik
Feb 28, 2007



B4Ctom1 posted:

This car is very light. He put the steel doors, fenders, and glass back in it (yes he drove it like that) and he still might have to add ballast to be legal in some classes.

Is this why the block is "half filled with concrete?"

I really had no idea what that would be for.

ehnus
Apr 16, 2003

Fastest basement ever.

synthetik posted:

Is this why the block is "half filled with concrete?"

I really had no idea what that would be for.

The concrete adds torsional rigidity to the block, even if they're cast iron they can twist and fatigue under the stresses of big power which can lead to the engine block breaking apart

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