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Uncle Enzo
Apr 28, 2008

I always wanted to be a Wizard
Thanks for the thread! Have you ever made a knife out of a railroad spike? How do they hold up? Of course they're not going to be as good as a modern special-purpose alloy, but can you make a passable knife out of one? I forged a couple of blanks and I'm trying to figure out where to go from here. I'm working on getting a large belt sander/grinder in business, which should help a lot with honing and such.

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Uncle Enzo
Apr 28, 2008

I always wanted to be a Wizard

His Divine Shadow posted:

I dunno if this is the right place to ask this, but I am building a small belt grinder that will use 2x36" sanding belts. I intend to use it to sharpen chisels, plane irons and knives. It'll be a home built contraption like a wooden harbor freight lookalike. My question is where do I want to go slow and where do I want to go fast?

It seems like those that have bigger grinders like 2x72", prefer really fast speeds like 6000 SFM, I assume it's because it hogs of more metal faster and zirconium belts work better at higher speeds unlike AO ones. On the other side there's machines like the sorby pro edge which has a very slow speed like 700 sfm. What gives, why are so many people saying go for speed, but one of the pro sharpening tools on the market goes slow?

Is that just because it's for sharpening and doesn't need to remove as much material as other metal shaping operations, or is there more to it? Perhaps finer grit belts work better on slower speeds?

At any rate I am building this with step pulleys so I can have a range of speeds. I think 890rpm to 3500rpm is a suitable range.

I'd say it depends on your use- sharpening proper you want to go slow, so you don't overheat the metal and ruin the temper. Big belt sanders are also perfect for removing a shitton of material fast, way better than a normal bench grinder. If you're doing shaping or anything where you want to remove material as fast as possible, then yeah a big fast sander with a coarse grit will loving vaporize any material it touches.

So I'd say slow is for sharpening proper, fast is for shaping. Obviously you can do both with either. I sharpen my wood lathe chisels freehand on a medium-speed 2x72 belt sander, just a light touch and dunking the work piece in water to keep it cool.

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