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Deacon of Delicious
Aug 20, 2007

I bet the twist ending is Dracula's dick-babies
I need suggestions for getting around not having a router. I'll have a rectangular hole in a piece of wood, and I need to make recessions on two of the sides for a mounting plate. The recessions need to be about 2"x1/2"x1/3". I don't have a router and I don't know anyone who does, and all I need are these two little recessions. The only thing I can think of is carefully using a sanding block or a file. Anyone have any ideas?

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Deacon of Delicious
Aug 20, 2007

I bet the twist ending is Dracula's dick-babies
Sorry, I could have been clearer. Here's a crappy MSPaint to illustrate:


I have a piece of wood with a hole like in the top picture. I want to route away some of the wood in the red area in the middle picture so it would like the bottom picture from the side. It's sad because I know the correct answer is "Use a router. Doofus." But that's not an option for me.

Deacon of Delicious
Aug 20, 2007

I bet the twist ending is Dracula's dick-babies

monkeybounce posted:

Sans router, your best bet would be hammer and chisel--the way they did these things before power tools. Just make sure to take out small chunks at a time and constantly measure to make sure you're not going any deeper than you want.

The best idea is to draw out the area you want to chisel away and "cut" your pencil lines with the chisel by holding it 90 degrees and going straight down with the flat side of the chisel to the "finished" part of the box. Then just hold your chisel at a shallow angle and start carving away. It's going to take time and patience and a lot of sanding, but it will work.

Though a good chisel set can easily cost you as much as a cheaper router.

Edit:

^^^^ :argh: NEVER use a screwdriver as a chisel or prying device. They aren't manufactured for that kind of stress and can easily snap or shatter causing you to stab yourself with a jagged piece of metal or send jagged bits of metal flying into the eyes of those around you! Seriously, never use a tool in a fashion for which it wasn't designed. That's just stupid.

I was thinking about using a chisel, but I'm working with MDF. I need to buy some files anyway, I might use them on a piece of scrap I've got laying around and see how that works. It will be nice one day when I'm no longer in an apartment and can have all the loud power tools I want.

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