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Coredump
Dec 1, 2002

Shine on you crazy diamond. Also.... did you make it?

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CAT INTERCEPTOR
Nov 9, 2004

Basically a male Margaret Thatcher

MonkeyNutZ posted:

That'd be a boatload of work to try and get done by the end of October for the rally, there's barely even a cage in the car; not even any door bars to speak of.


For starters we'd need to bend up, bead roll, and weld in new wider sections of floor to both sides of the center tunnel to be able to fit modern seats and have enough headroom to clear the cage.


Bend, notch, and fit proper curved door bars and FIA spec windshield support bars.


Make a shedload of oversized taco gussets to meet RA, ARA, NASA, and FIA rules all at once.


Add a full X-bar to the main hoop, weld in those taco gussets, and add an extra roof bar to meet the grandfathered cage rules for NASA.


Paint the whole drat thing, then get an email back from one of the scrutineers about adding even more gussets, grind the paint off, and weld those in too.


Even after all of that work we'd still need to spend two entire days working on seat brackets and mounting plates for the new six point harnesses, that'd be bonkers to do a week before the race.


As would fabbing up a passenger side footrest to brace against


and importing 165/65-14 gravel rally tires from the UK while also replacing the destroyed trailer tires.


The real kicker would be discovering with two days left to go before the 13 hour drive to New York that the trailer suspension is completely worn out


and that the rally wheels sold with the car as spares don't actually fit because the factory wheel studs are laughably short.


You'd have to be some big dumb idiots to try all of that stuff :suicide:

Yeah pretty normal for rallying.

(That's no where NEAR an attempt at a piss week joke. Ugh, I know your pain all too well)

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
Thanks for the kind words gang, makes the 300 man-hour scramble these last two months seem all the more worth it.

Applebees Appetizer posted:

So the trailer was cheap for a reason then :v:

How does the truck do towing fully loaded? Any towing mods planned? Airlift springs are cheap and work great to level out the load.
I may be a little on the far side of the not-crazy/crazy line but 1,400 miles in a truck like mine wasn't going to be very stress free. It tows this combo just fine but it's not a very refined cross-country cruiser with its bonkers gearing and lack of overdrive. Ended up borrowing a modern ecoboost F150 which, despite the garbage load range C tires, barely noticed the ~3,200lb combined load of car and trailer.

Splurged on new greasable suspension parts with proper bushings instead of nylon sleeves as well as a complete set of new wheel bearings and seals just to be safe.


The badly ovaled equalizer mounting holes required some tricky welding using a copper backer on both the inboard and outboard mounting tab but amazingly the new hole ended up with zero porosity


Coredump posted:

Shine on you crazy diamond. Also.... did you make it?
In short, yes! It took a half-day off from work and trips to nine different autoparts stores and one race shop but we got everything in time. Had to remove most of the suspension to press the hubs out, some light torch action to remove the inner races, and some weird cobbled together press tooling but the new 72mm long ARP Honda Civic studs and new bearings and seals went in just fine.


Some assembly required and one short 13 hour tow to New York later and boom; we're registered, stickered, and ready for tech inspection with only an ancient SCCA rallycross logbook and a freshly prepped rally car at our disposal


It only took two passes through scrutineering (harness safety wire and beefy bolts for the extinguishers) but we'd officially made a NASA legal stage rally car!


Rally may be a tiny sport in the states but it definitely makes a big presence in the small towns it runs in. Super humbling to be lined up with rally legends like several MK2 Escorts, tons of Subarus and Evos, an FB RX7, and even the Ecuadorian Swift we've seen at Sandblast


On Friday we took an opportunity to run the 1 mile shakedown course several times each, it was a rocky start for both of us reading stage notes for the first time but it actually seemed to click on the 2nd or 3rd run. Heading back to service the only thing we noticed was a heavy raw fuel smell, thankfully that only turned out to be a loose hose clamp on the filler neck. Lucky break compared to the 2-3 cars that broke down for the rest of the weekend during their shakedown runs. Took it nice and easy our first day as the durability of an old rallycross car thrown into the roughest stage rally in North America was a huge unknown.


The Swift is a truly hilariously fun little car to huck down forest roads, it'd only be more enjoyable if the roads hadn't been completely decimated from a day of heavy rains and twenty much wider rally cars bombing down them. They were "fist sized and larger rock" roads rather than gravel. By mid day Saturday we had the driver's side wiper linkage break from shock loading on stage making continuing look impossible. Somehow in the moment I remembered they were on splines, rotating the passenger's side wiper vertical like a Koenigsegg gave the driver a decent view but blinded the codriver as soon as we hit the wet sections (a livable sacrifice). In a hurry to get back on schedule we pulled away without setting the hood pins, crunch went our two week old windshield and one of the hood hinges. Still an absolutely gorgeous view waiting outside of time control


Two days and 140 brutal stage miles later and we somehow came out the other side having only lost the radiator fan, a windshield, wiper linkage, gained several sidewall bulges in the tires, and a slightly broken left front suspension!



Plenty of stuff I'm leaving out from the prep side for now (intercom, kill switch, mounting spares, vents, etc) and I still have loads of photos and a half dozen hours of in-car footage to tear into from the rally. Getting 8th overall and 4th in class is a mindblowing result for us, finishing was the only thing on our minds the whole time. Only 10 cars completed the event out of 26, that's a huge attrition rate for a NA rally and that wasn't lost on us after seeing so many wrecked cars on stage. My co-driver/co-owner and I traded duties twice a day to share in the experience (for those curious co-driving is genuinely the same level of fun as driving) and got a solid foundation to build on for events next year.


Rally.
Isn't.
Dead.
:black101:

Suburban Dad
Jan 10, 2007


Well what's attached to a leash that it made itself?
The punchline is the way that you've been fuckin' yourself




:swoon: That's awesome dude.

Kaptainballistik
Nov 2, 2005

Why ask me ? I cant understand me either!
🧐

Lock wire harness bolts? Even the FIA ain’t that pedantic!

Back on tyres... what sort of road temp are you getting?

Kaptainballistik fucked around with this message at 10:02 on Nov 6, 2018

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
Not quite that insane, just the more modest requirement of lock wiring or pinning the latches on our eye-bolt-and-latch style harnesses. Complete pain in the rear end to reach the belts under the seat but we managed to do it blind.

It's probably a combination of not pushing the car 10/10ths, the road surface, and the air temp (2-10°C) but we didn't see any pressure rise in the tires indicating significant heating. We're running some bargain Maxsport RB3 hard compound tires, treadwear seems minimal except for the occasional sheared block from the sharp rocks and getting stuck in ruts out on stage, couldn't have asked for more grip.

Only photo posted from the event so far, might need a hair more rear spring rate

:tif:

60GB+ of in car footage to cut some clips together from tonight. Only thing that sticks out at me right now is the need for a separate multichannel audio recorder; the audio is currently terrible and our intercom has an audio out channel so it'd be really easy to get that synced with the video feed for the next event.

Chris Knight
Jun 5, 2002

me @ ur posts


Fun Shoe

Suburban Dad posted:

:swoon: That's awesome dude.

Not an empty quote. :)

Kaptainballistik
Nov 2, 2005

Why ask me ? I cant understand me either!
Sounds like you should find some Softs with those road temps!

However it does appear your car is setup fairly soft so it’s making the tyres work! (Lots of rear squat)

Coredump
Dec 1, 2002

I need another hit. A picture, anything.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

Update: I now have significantly more hours into making little brackets than making the Swift engine fit.

E: also forgot to post this in December
https://www.youtube.com/watch?v=TXV16M-6L3k

MonkeyNutZ fucked around with this message at 02:59 on Feb 19, 2019

DJ Commie
Feb 29, 2004

Stupid drivers always breaking car, Gronk fix car...

MonkeyNutZ posted:

We're running some bargain Maxsport RB3 hard compound tires, treadwear seems minimal except for the occasional sheared block from the sharp rocks and getting stuck in ruts out on stage, couldn't have asked for more grip.

60GB+ of in car footage to cut some clips together from tonight. Only thing that sticks out at me right now is the need for a separate multichannel audio recorder; the audio is currently terrible and our intercom has an audio out channel so it'd be really easy to get that synced with the video feed for the next event.

Holy crap those competition tires are cheap, I have my own huge rallycross course and have been looking for tires for my 323 GTX and getting tired (ha!) of $20 used tires that barely last an hour before I tear them open.


Also, if you have a a stereo input on your camera, you can get a stereo splitter to use an external amplified mic for one channel and pipe the intercom audio into another. Peltor and Terratrip stuff would need to probably have a potentiometer put in as they output line level and most cameras expect amplified mic level. I don't know what intercom you have, but I used to integrate intercoms for offroad racing and that was a semi-common thing to do.

angryrobots
Mar 31, 2005

That is one hell of a punishing course.

IOwnCalculus
Apr 2, 2003





That video is awesome, and I really think you're onto something with that engine being an ideal donor for the Opel.

Kaptainballistik
Nov 2, 2005

Why ask me ? I cant understand me either!
That’s some really open stages!

How much tight stuff is there normally?

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

Kaptainballistik posted:

That’s some really open stages!

How much tight stuff is there normally?
That open stuff is maybe half the rally; it got really narrow, slippy, and slow for a good chunk of it. Having a tiny car like the Swift certainly helped with first-rally bravery in those sections as we had more room to work with compared to the Subarus and larger vehicles.

Speaking of the Swift I think I'll start there with what I've been up to this last month. Turns out we managed to bend two of the beefy Compomotive rally wheels on rocks and potholes. Still going to run them at the next event since they didn't lose any pressure throughout ESPR, the change in balance won't be noticeable considering how much dirt gets packed into the wheels


After tearing into the suspension to figure out what broke and allowed the wheel to shift 1" backwards we first noticed the ball joint was completely obliterated and grabbed a spare control arm to swap in. The old arm wasn't bent which was a surprise, it turns out the entire LCA mounting section of the body had been shoved backwards and outwards in the impact.


While measuring everything to find the bent sections, numerous rust patches in some worryingly structural areas showed up and were patched with thicker plate steel to compensate. Cracks in certain areas led us to conclude that the whole LCA mounting area was way under supported


I think this big chunk of carefully notched and cut 2"x2"x0.125" angle iron doubled up in the middle with some added gussets should do the trick


It ties the two front bolts of the LCAs together and prevents the same failure mode the car experienced at ESPR. Some come-along action with my truck brought the car back to mostly square but it'll always have a slightly shorter driver's side wheelbase.


Also made a new hood hinge to fix the one that snapped in half when the hood flipped up during a transit, fixed a broken exhaust hanger, and started mounting an LED light bar to get ready to run after dusk at Sandblast in two weeks. Besides a new windshield, a power wash, and some new fluids, the Swift should be ready to rock.


Earlier in the year the F250 started acting remarkably funky and would only run at either idle or full throttle with a horrific stumble at any part throttle condition. After some head scratching I traced all of that back to a bad intake air and coolant temperature sensor wiring harness grounding out causing the ECU to switch to -40° cold start mode. Removing the massive intake manifold wasn't quite as bad as I was expecting and I took the time to clean up the wiring and reset the throttle body stops and idle circuit while I was at it


The other issue was a reasonably common problem with these trucks; three bad capacitors in the ECU which are responsible for the sensor wiring reference 5V line. They were easy enough to replace with a standard soldering iron, problem totally solved. Thanks 1980s EFI!


The other quality of life improvement was replacing the desiccated and crusty door and side window seals. These chunks only rank slightly lower on the sharpness scale than obsidian scalpels


The reduction in wind noise is staggering, it makes the truck feel a solid decade newer now that air isn't being sucked out of the cab right next to my head around the window.


Not wanting to feel left out from wiring problems, the Insight decided that the roof water leak should become even worse and soak the whole battery and power electronics brick in the trunk leading to a complete electrical freakout and some false engine/IMA codes. I tore most of the interior out, got the inside to 110°F at 8% RH and dried it out for several days. I've been driving it like this for weeks with the high voltage wiring all exposed, I need to tear the roof trim off and reseal everything as soon as the weather warms up.


That not-so-warm weather got to the point where I ended up with a nice layer of ice on the inside of my decidedly southern uninsulated garage door. Jamming this vinyl backed styrofoam insulation kit into it raised my basement temperatures a solid 5°F so it should pay for itself within a year.


In a garage improvement kind of mood I went and grabbed 80' of 1" box tubing for various projects with my 100% definitely legal truck side brackets


Did a lot of cutting and grinding


and made stands for the 29,000 lumens worth of vapor/explosion rated LED lights I'll be using in my paint booth this year for the Opel. I was constantly fighting a losing battle with the sun while painting the Neon, this should be a marked improvement.


A few more feet of box tubing went into making this overhead storage solution for my 20-23' long sections of roll cage stock and box tubing. Each of the riser clamps are rated at more than a half ton so this 200lb load of steel should be plenty safe. No one call OSHA on me, please.


Getting back to the Opel I finished planning out the remaining interior panels, redesigned the hangers for the rear parcel tray, and clearanced it for a future access hole to the sending unit and fuel lines.


The only other part requiring the car to be mostly assembled was this bastard of a throttle cable bracket. It doesn't look like much but the underside is wildly contoured to fit several protuberances off the throttle body and I went through a half dozen prototypes to get it right


With that done I assumed the service position to get the front suspension, engine, and transmission out


and jammed most of an entire car into my weightlifting rack to get it out of the way


Looking at the monthly average temperatures I should be able to start shooting primer in late May without having problems with condensation and flash off times. Now I just need to finish up two little bracket fab projects in the interior, weld in 48 captive nuts, weld closed 76 unneeded screw holes, and hand sand/scuff all of these heavily contoured interior, engine bay, and underbody surfaces for paint prep before I even think about the body panels.


Good thing I love paint prep so much :saddowns:

Seat Safety Switch
May 27, 2008

MY RELIGION IS THE SMALL BLOCK V8 AND COMMANDMENTS ONE THROUGH TEN ARE NEVER LIFT.

Pillbug
I know on the Metros here, the first thing to rust out and total the car is the control arm mounting points on the body. There is no doubt in my mind that it is under-engineered.

Wrar
Sep 9, 2002


Soiled Meat
Do you need a hand for Sandblast? I was planning on going anyway. I'm near RDU so only 2 hours away.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

Seat Safety Switch posted:

I know on the Metros here, the first thing to rust out and total the car is the control arm mounting points on the body. There is no doubt in my mind that it is under-engineered.
Definitely. I should have seen it coming too, the thing that took the Opel-donor Swift to its grave was the same drat LCA frame horn snapping off of the body and evidence of repeated bodged repair attempts.


Wrar posted:

Do you need a hand for Sandblast? I was planning on going anyway. I'm near RDU so only 2 hours away.
I've got a decent sized crew coming down but you're more than welcome to join in. We should be posted up in service/paddock with the Swift and the Audi coupe quattro I've posted about before, just stop by and say hey. I've spectated Sandblast and crewed for my friend's Audi for the last three years so I'm incredibly pumped to be a competitor this time around.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
Made it to Sandblast!


Some pretty serious hardware on display this year including a proper M-Sport Fiesta, some madman in a Rage Buggy, and a boatload of motorcycles from small displacement singles to massive KTM V-twins and BMW boxers


After making it through scrutineering we set up camp for ourselves (backpacking hammock on the left and tent on the right) as well as the massive five-man tent in the middle for our crew


At our level it's generally good practice to make the notes novice friendly by highlighting the numerous cautions, removing spectator callouts, and hiding the +/-es to reduce the mental load on the driver/codriver. Reviewing the notes the night before also gives us a chance to get a rough idea of how each stage flows, NASA includes some flavor text at the start of each stage in the notes which goes a long way towards the same goal.


~RACE DAY~ We made it through the first stage and 75% of the second before hitting a deep mud bog that had already consumed two cars. We made it most of the way through and escaped with only a quick tow from a marshal to get us moving again. What neither of us considered in the moment is the massive amount of mud we had just driven through, a wheelbarrow load had been jammed into the grill and completely blocked the radiator. Cue the check engine light coming on and the car overheating to the point of stalling out on a large soft sand hill


The mud from the perspective of an AWD Subaru shortly after we got through for reference
https://www.youtube.com/watch?v=_eri_5r4sAc&t=23s

We sat waiting for the next car for far more than the one minute starting gaps would suggest, it turns out we were one of the last cars to make it through the mud; several heavy sweep trucks were pulling cars out one by one and wouldn't make it to us for an hour. After getting dragged to a side road and flat towed back to service by our crew we made short work of pulling the radiator, hosing it out, reinstalling, bleeding, and getting back on pace. We missed the middle three stages but it didn't matter, the most important thing was that the Swift seemed unharmed after boiling off all but a few quarts of coolant!


The final four stages were an absolute blast, especially the final stage in complete darkness. There's something about a night stage that takes your concentration and trust in your co-driver to unbelievable levels, I'm certain I was pushing harder in the dark than any other stage I drove. We technically ended with an overall DNF for missing three stages while the car was sitting broken down on stage but it was still an awesome event. Sand eats up an incredible amount of horsepower, the Swift feels like a fast car on pavement but we couldn't grab 3rd gear on anything but the hard pack downhill sections


The race went incredibly well for the Audi, even though they lost their alternator belt on the starting line of the last stage they took home the win! With the sun setting fast, a fellow competitor caught up to them on stage, recognized what had happened, and slowed down just enough for them to follow their taillights as a guide. The M-Sport Fiesta technically posted a shorter overall time but wasn't eligible for points in the series, it's not even close to being within the rules for NASA.


Oh and I bought this school bus yellow former Georgia DOT 2005 F-250. It's the direct successor to my 1987; long bed standard cab, RWD, manual windows and mirrors, rubber floor, a totally utilitarian workhorse


Speaking of which, anyone want to buy my gray F-250? I'd discount the hell out of it for a good home, it's killing me to sell it but I needed something slightly more practical for long-range towing and I just don't have room for four vehicles. I washed it and everything :smith:


P.S. is the "huge" imgur setting cool with everyone in TYOOL 2019? I've got some photo heavy Opel stuff I've been saving up to post and I don't want to blow out anyone's Tandy 2000

wargames
Mar 16, 2008

official yospos cat censor

MonkeyNutZ posted:

P.S. is the "huge" imgur setting cool with everyone in TYOOL 2019? I've got some photo heavy Opel stuff I've been saving up to post and I don't want to blow out anyone's Tandy 2000

I just do original size for my stuff and just throw timg on it.

Applebees Appetizer
Jan 23, 2006

Wow, score on that truck it looks great. I've always liked that generation F250. Manual or auto trans? What motor does it have in it? Not the one that shoots spark plugs out of it i hope.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"
5R110 five speed automatic behind a 5.4 3V modular. The 5.4 2V is the one that shot spark plugs out, the 3V is where they overcompensated with way too much thread engagement and plugs snap off into the head thanks to a two piece design. In a bizarre twist while doing an oil change I noticed that the engine and transmission have 2008 Ford build dates on them, it seems that they were replaced right at the end of the original warranty. Ford completely solved the spark plug issues in engines with late-2007 built engines, I should be in the clear with only things like cam phaser and timing chain failures to worry about.


Besides the oil change all I've done so far was clean some dust out of the evap system pre filter to fix a fueling issue, gut what seems like five pounds of awful GDOT wiring, and hardwire an aux jack inside the factory radio


The only weird side effect of a 2008 engine in a 2005 chassis I've found is that the 2005 had an engine oil temperature sensor in the pan that the 2008 doesn't have a bung for. Rather than pull the intake, radiator fan, and jack up the engine to remove the pan and install one from a 2005 engine I'm installing this monstrosity as soon as the high temp thread sealant fully cures :cthulhu:


There's not really any prettier way to adapt from M20x1.5 down to 1/8NPT other than borrowing some lathe time after hours at work.

Currently sitting at eight scam texts and emails about the '87 so far, I'll have to make a compilation of them as soon as it actually sells.

Applebees Appetizer
Jan 23, 2006

Great deal, post some interior pics when you get a chance. I imagine it has to be a HUGE improvement for towing going from a straight six to a V8. You can tow cross country now if you want to, just get a steering wheel with cruise control buttons on it for plug and play cruise :)

Any mods planned for it? A set of Airlift springs for the rear leafs would be a great addition, I just put some on my brother's Silverado and he loves them.

Applebees Appetizer fucked around with this message at 21:21 on Mar 17, 2019

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

Applebees Appetizer posted:

Any mods planned for it?
Cruise is definitely on the list, my dad added it to my old P71 and the process seemed really straight forward. For the moment all I've done to the truck so far is finish up that oil temperature sandwich plate (it works!) and make some decals


Continuing with the truck updates, due to paranoia gained from the rust on my '87 F-250 I found and cleaned out all of this plant debris from under the interior rocker panel trim on both sides, no rust whatsoever despite the 2" thick layer of buildup


After 51 days on Craigslist and Facebook marketplace and even paying Mark Zuckerberg $10 to post ads for my listing, the old truck sold :sadwave:


A mad rush to get the Swift ready for the latest rally (should have a post about that tomorrow) left my shop in a mess. On the bright side this was a great opportunity to organize my tools better than ever since most of them were scattered on every available surface


At this point I've lost track of how many dozens of large wire/cable pass throughs and tiny screw holes I've welded closed in the firewall, floor, and engine bay


The firewall bump for distributor clearance finally went in, I made the panel itself two years ago but it was way down on the priority list I'm pretending I have



Most recently I rehung the doors, hood, and belly pan to double check fit and make tweaks. Getting the panel gap correct on the doors is something of a nightmare due to the 9th dimensional body lines and 16 way adjustable hinges. It took three hours of adjustments and bending to get them to a point I'm happy with. To save the new paint from potential dings during final assembly I'm adding dowel pins and marks to the hinges on both the door and body so it's at least close on the first try


Today I knocked out a mirrored set of welded threaded inserts for the new door panels to match the passenger's side door. There are 72 of these things all over the car now and I love them, much more threaded length and surface to weld to than a standard weld nut


Found another 16 screw holes in the floor and and welded them closed


and hit everything with a coat of rust-stop to hold it over until I shoot epoxy primer


Next update: Southern Ohio Forest Rally

:banjo:

slothrop
Dec 7, 2006

Santa Alpha, Fox One... Gifts Incoming ~~~>===|>

Soiled Meat
Those decals are great. The Opel is great. The Opel is like ur-Binky. I forget how long it’s been now, since your original thread. Glad to see you’re still making progress and doing it right!

Razzled
Feb 3, 2011

MY HARLEY IS COOL
late to the thread but sandblast was super fun on a moto, it didn't look as great in cars lol. i heard there were a lot of DNFs after stage 3

cool car though, the swift definitely caught my eye in the ocean of subarus

Crunchy Black
Oct 24, 2017

by Athanatos
:stonk:
uh, nice pennyfarthing...

Seriously, glad you're still making progress. Looking forward to rally update.

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

slothrop posted:

I forget how long it’s been now, since your original thread.
Horrifyingly long; there was a pretty big huge gap while I was in college and before I got the Opel from Ohio to NC but overall this project started over a decade ago :corsair:

Razzled posted:

late to the thread but sandblast was super fun on a moto, it didn't look as great in cars lol. i heard there were a lot of DNFs after stage 3
Still a lot of fun in cars but boy howdy, that sand is deep and really badly rutted by the time the slower 2WD class cars get to tackle the stages. Way higher DNF rate than I've seen, that mud was brutal.

All of that sand and some tight corners meant that we had to constantly jam the Swift into 1st as we hit the deeper sections. Despite our best efforts the synchronizers took a beating and needed to be replaced before the next race. Cue a last minute full transmission rebuild


This hydraulic gear puller from OneOverZero was absolutely radical, way better than the cheap pullers I had before


Replaced all of the bearings, seals, and synchronizers and pressed everything back together. Got remarkably lucky and was able to reuse the original main shaft bearing preload shim so the whole rebuild was as simple as buying a $65 box of bits


Nylon cup wheels work wonders on rallydirt


A few more cracks opened up in the frame holding the left front LCA after Sandblast, we ended up welding them closed and adding sections of plate over them to stiffen the area. Completely forgot to take photos of the repair so pretend these red areas are new steel


In addition to deleting the steering lock, adding floor stiffening braces that tie into the cage, and various other ARA ruleset upgrades we also had to add a skidplate/rock guard to the fuel tank. It's not pretty but it would do to meet scrutineering


Which it did! This was our first ARA sanctioned event and we passed tech without issue, a huge relief


The first thing on the event schedule is a short super special stage in a city park in Chillicothe, OH to show off for the crowd and to kick things off for the next two days of racing. Here's the Audi showing how it's done properly


and here's the Swift showing how it's done badly. Unbeknownst to us there was a bad wire on the radiator fan loom and it had stopped while we were in line. The Swift doesn't have functioning dash lights and the sun was down so the first hint something was wrong was the coolant boiling off on the start line


Coming off the heels of overheating the hell out of the Swift at Sandblast we feared the worst but everything seemed to check out after fixing the wiring and dumping a half gallon of water into the system. After the first stage the next day we started to notice a few issues. First, we had lost 1/4 tank of fuel after only a few stage miles and could smell it, that was quickly traced back to the new fuel tank skid plate holding exhaust heat in and burping the fuel out of the tank; I cut the front right corner off the skid plate and bypassed the charcoal canister which solved it other than occasionally getting ~extra bonus fuel~ in the intake from the vent line


Second, we were losing coolant at a steady but alarming pace. Running the heater on full blast slowed the coolant loss and overheating but we still had to kill the engine at every time control to conserve what we had left between service stops. On more than one occasion we had a dead starter solenoid and had to bump start the car in reverse but that's an easy fix for later


Despite babying it most of the second day we ended up 42nd overall and 13th in class (including some timekeeping errors that were never resolved) out of a field of 73. The night stages were absolutely incredible in the hills; lots of dense fog in the valleys to deal with and some absolutely stunning roads. Even after a few of the stages had been run three times by the entire field (minus the 26 DNFs) the roads were still in perfect condition


About twice as many cars as Sandblast and ESPR; lots of flawlessly prepped Fiesta R5s, Subarus, and a bunch of wonderful oddball cars


The Audi came in an incredible 15th overall and 2nd in class, only two major mechanical issues which our two man crew knocked out in record time, otherwise rock solid. The 3rd place car gave them a tow back to service rather than taking their position, awesome folks


Hands down the best event I've been to, really great seeing the towns come out in support of the race and I cannot wait for next year


The Swift likely has a slightly blown head gasket but isn't showing any traces of oil-water mixing, should be back on the road with a quick gasket replacement as long as the head and block are still flat


Even taking it easy to practice technique over raw speed (holy moly left foot braking is magic) and down on power with the engine overheating, this thing is a hell of a lot of fun
https://www.youtube.com/watch?v=CB8XVOwr3-4

Done with rally for the season, it's all Opel from here on out :toot:

For real this time, I swear.

MonkeyNutZ fucked around with this message at 02:36 on Jun 10, 2019

IOwnCalculus
Apr 2, 2003





That looks like so much fun.

Razzled
Feb 3, 2011

MY HARLEY IS COOL
wait how do you bump start a car in reverse

fun video! i would very much like to try rally driving a car at some point. moto is fun and all but doing this crazy poo poo with a friend would be the dream

i don't know what's harder though, putting a car together or finding someone dumb enough to co-pilot with me

Coredump
Dec 1, 2002

Thread sucks, not one electric kettle in sight. Where's your copy of welding for dummies? Shameful.








Keep up the good work!

Dagen H
Mar 19, 2009

Hogertrafikomlaggningen

Razzled posted:

wait how do you bump start a car in reverse

Put transmission in reverse, roll car backward, pop the clutch?

I'm not trying to be a dick, I honestly don't understand your confusion.

sharkytm
Oct 9, 2003

Ba

By

Sharkytm doot doo do doot do doo


Fallen Rib

Dagen H posted:

Put transmission in reverse, roll car backward, pop the clutch?

I'm not trying to be a dick, I honestly don't understand your confusion.

Doesn't that fire the engine up backwards?

LOL

The Prong Song
Sep 7, 2002


WHITE
DRIVES
MATTER

Dagen H posted:

Put transmission in reverse, roll car backward, pop the clutch?

I'm not trying to be a dick, I honestly don't understand your confusion.

He forgot that placing the trans into reverse doesn't make the engine run backwards.

Veeb0rg
Jul 24, 2001

THIS CONVERSATION IS NONPRODUCTIVE!

Dagen H posted:

Put transmission in reverse, roll car backward, pop the clutch?

I'm not trying to be a dick, I honestly don't understand your confusion.

Can confirm, use to have to pop start my vw beetle all the time. Reverse works just fine.

Razzled
Feb 3, 2011

MY HARLEY IS COOL
dunno i've only ever bump started motorcycles goin forwards

MonkeyNutZ
Dec 26, 2008

"A cave isn't gonna cut it, we're going to have to use Beebo"

Razzled posted:

dunno i've only ever bump started motorcycles goin forwards
You can pretty easily bump start a motorcycle in reverse as long as it's a Ural :ussr:

We ended up strategically parking on the biggest hills we could find near each time control and wildly gesticulating to the competitors behind us to leave some room, worked out great!

Coredump posted:

Thread sucks, not one electric kettle in sight. Where's your copy of welding for dummies? Shameful.
If it makes you feel any better I do most of the work on the car in coveralls while drinking coffee made using an electric kettle and AeroPress.

Do they make a dummies guide about avoiding scope creep and finishing a project within a millennium?

Wrar
Sep 9, 2002


Soiled Meat

MonkeyNutZ posted:

Do they make a dummies guide about avoiding scope creep and finishing a project within a millennium?
If you ever find one, tell me. I've been working on one of my projects on and off almost as long as you have.

IOwnCalculus
Apr 2, 2003





I started working on my C10 20 years ago now, probably down to the month or close to it.

Projects are never done.

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Galler
Jan 28, 2008


MonkeyNutZ posted:

Do they make a dummies guide about avoiding scope creep and finishing a project within a millennium?

It's probably in the works somewhere but it's now up to 800 pages and it just started explaining finite automatons.

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